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ROLL COMPACTOR

Principle

The basic concept is to force fine powder between two rotating rolls. As the volume decrease applying by maximum pressure by screw feeder, the material is formed into solid compacted sheet or flakes.

A Complete Solution for


	Conversion fine power into free flowing granules
	Compact granules to improve bulk density
	Granules to fill in smaller capsules
	Dry granulation for tableting

Salient Features


	The compacting roll is designed to provide a uniform force distribution, thus granules of equal quality are produced
	Screw is driven through variable drive, over load slip clutch provided variable drive&gear box
	Innovative design to dismantle for easy cleaning
	The hopper and feed screw are lifted upward by hydraulically operated Ram for easy dismantling
	Suitable scraper is mounted at the bottom of the roll to scrape off powder sticking on the roll
	For safety purposes, emergency stop button is provided on the machine

Optional


	Electronic Variable speed drive
	S.S.316 in lace of S.S.304 Contact parts
	Flame proof electrical fittings
	Separate electrical panel board
	Enclosed S.S.304 cladding for model SRC - Dg100 & SRC -Dg150

Why is Compaction Necessary?


	S.S.316 in lace of S.S.304 Contact parts
	Flame proof electrical fittings
	Separate electrical panel board
	Enclosed S.S.304 cladding for model SRC - Dg100 & SRC -Dg150

Bulk Drugs	Formulation
To Improve bulk density	To avoid wet granulation
To produce uniform granual size	To reduce process time
To control dust generation	To control weight variation
To control partical hardness	To improve productivity
To reduce packing size	To improve stability of product

Techinical Specification

Model	SRC - SL - 50	SRC - SL - 75	SRC - SL - 100
* Output per hour	20 to 70 Kgs.	50 to 120 Kgs.	50 to 175 Kgs
Roll size in mm	200 x 50 (w)	200 x 75 (w)	200 x 100 (w)
Roll surface	(A) Knurled (B) Corrugated (C) Briquetted (D) Smooth
Roll RPM (by step pully)	5 to 15	5 to15	5 to15
Roll Driver Motor	5 H.P/3.7 Kw/415v/3 phase	7.5 H.P/5.5 Kw/415v/3 phase	10.H.P/7.4 Kw/415v/3 phase
Feed screw RPM	10 to 50	10 to 50	10 to 50
Feeder Motor	2 H.P/1.5Kw/415v/3 phase	2 H.P/1.5Kw/415v/3 phase	3 H.P/2.25Kw/415v/3 phase
Over all dimension in mm	2000(L)x1000(W)x1325(H)	2000(L)x1000(W)x1325(H)	2000(L)x1000(W)x1325(H)
Case dimension in mm	2250(L)x1250(W)x1550(H)	2250(L)x1250(W)x1550(H)	2250(L)x1250(W)x1550(H)
Net weight in Kgs	2650 (Approx)	2750 (Approx)	2850 (Approx)
Gross weight in Kgs	29500 (Approx)	3050 (Approx)	3150 (Approx)

Techinical Specification

Model	SRC - DG - 100	SRC - DG - 150
*Output per hour	100 to 250 Kgs.	100 to 400 Kgs.
Roll size in mm	200 x 100 (W)	200 x 150 (W)
Roll surface	(A) Knurled (B) Corrugated (C) Briquetted (D) Smooth
Roll RPM (by step pully)	6 to 23	6 to 23
Roll Drive Motor	10 H.P /7.4 Kw /415 v/3 phase	15 H.P/11 Kw / 415v / 3 phase
Feed Screw RPM	10 to 60	10 to 60
Feeder Motor	3 H.P./.2.25Kw / 415v / 3 phase	3 H.P./.2.25Kw / 415v / 3 phase
Over all dimension in mm	2400(L)x1257(W)x1325(H)	2400(L)x1257(W)x1325(H)
Case dimension in mm	2650(L)x1500(W)x1550(H)	2650(L)x1550(W)x1550(H)
Net weight in Kgs	2700 (Approx)	2800 (Approx)
Gross weight in Kgs	3000 (Approx)	3100 (Approx)

*Depending upon the material to be compacted

Techinical Specification

Model	SRC - 200/50	SRC - 200/75
*Output per hour	20 to 50 Kgs.	50 to 100 Kgs.
Roll size in mm	200 x 50 (W)	200 x 75 (W)
Roll surface	(A) Knurled (B) Corrugated (C) Briquetted (D) Smooth
Roll RPM (by step pully)	6 to 23	6 to 23
Roll Drive Motor	5 H.P / 3.7 Kw /415 v/3 phase	5 H.P / 3.7 Kw /415 v/3 phase
Feed Screw RPM	10 to 60	10 to 60
Feed screw Motor	2 H.P / 1.5 Kw /415 v/3 phase	2 H.P / 1.5 Kw /415 v/3 phase
Over all dimension in mm	100(L)x1175(W)x1980(H)	100(L)x1175(W)x1980(H)
Case dimension in mm	1250(L)x1400(W)x2200(H)	1250(L)x1400(W)x2200(H)
Net weight in Kgs	1200 (Approx)	1300 (Approx)
Gross weight in Kgs	1500 (Approx)	1600 (Approx)

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